Heavy mobile equipment management, MSHA compliance, and processing plant optimization
Mining operations depend on the availability of haul trucks, excavators, draglines, crushers, and processing equipment — assets that operate 24/7 in extreme conditions. A single haul truck can cost $5 million+, and unplanned downtime on a processing line can lose $1 million per day. Our AI agents built on IBM Maximo connect to equipment telematics and SCADA systems via Maximo Monitor, predict component failures with Maximo Predict, and ensure MSHA compliance across surface and underground operations.
Indicative year-one program ranges for enterprise Maximo + AI initiatives.
$400K - $1.7M
Typical year-1 budget for heavy equipment uptime and MSHA compliance operations.
Heavy Mobile Equipment Availability
Haul trucks, excavators, and loaders operate in extreme heat, dust, and vibration — accelerating wear on tires, engines, and hydraulics.
MSHA Safety Compliance
Mine Safety and Health Administration requires written safety programs, annual evaluations, hazard identification, and detailed maintenance records.
Processing Plant Uptime
Crushers, mills, conveyors, and flotation circuits have complex interdependencies where one failure cascades through the entire plant.
Remote Site Operations
Mines in remote locations face parts supply chain challenges, limited skilled labor, and connectivity constraints.
Environmental Compliance
Water discharge, dust suppression, tailings management, and reclamation activities require documented compliance tracking.
Maximo Monitor ingests OEM telematics (CAT, Komatsu, Liebherr) for real-time engine, transmission, and hydraulic monitoring.
AI Capability
Maximo Predict models trained on your fleet data forecast component failures based on operating hours, load cycles, and environmental conditions.
Maximo Health scores crushers, mills, and conveyors with integrated vibration analysis and oil sampling data from Maximo Monitor.
AI Capability
AI anomaly detection identifies bearing wear, misalignment, and imbalance patterns weeks before catastrophic failure.
HSE Manager tracks safety inspections, hazard assessments, and incident investigations with automated MSHA reporting.
AI Capability
AI agents monitor compliance deadlines and auto-generate required documentation for MSHA inspection readiness.
Maximo Mobile with offline capability for underground and remote surface operations. Maximo Assist provides AI-guided troubleshooting.
AI Capability
Maximo Assist searches maintenance history and manuals to provide AI-generated repair recommendations even in disconnected environments.
90%+ uptime
Equipment Availability
Through predictive maintenance on heavy mobile equipment
45% reduction
Processing Downtime
Via early detection of crusher and mill component failures
100% audit-ready
MSHA Compliance
Through automated safety documentation and tracking
25% cost reduction
Parts Inventory
From demand-driven inventory at remote sites
